How to choose a good plastic injection mould Maker
At the heart of any injection molding operation is the plastic injection mould. A good mould manufacturer will produce quality parts.
As an injection molder, one of your priorities should be to find a mould maker who actually wants to make a difference to your productivity.
There are several advantages to this:
- Lower costs
- Fewer rejections
- Faster cycle times
- Ability to meet deadline
- Better working relationships
- Higher morale among employees
When acquiring a manufacturer of plastic injection moulds there are a number of things to consider.
The Right Approach
Being a manufacturer of plastic injection moulds today means more than cutting steel.
A manufacturer of plastic moulds should keep your customer injection molding since the beginning of a new concept right through the mass production of parts especially when it comes to reducing cycle times by using moulds aluminum.
The mould maker should know what questions to ask and be aware of the problems of design pieces that could make difficult molding and mould construction.
Changes made in the early stages could save thousands of dollars in shaping waste regarding denials and slow cycle times.
This means that the molder can make more money, get the jobs completed before and will not suffer the stress and headaches associated with making poor decisions that often occurs at the start of a product development cycle.
The plastic mould manufacturer must also be present during commissioning mould. Very often the new moulds have not been tested in a production environment and usually have some minor problems that relate to the manufacture of the mould. The mould maker has to see the effect on production and discuss with molding the best way to fix it.
Another reason why a mould maker must be present during commissioning is to ensure water circuits are connected correctly. Water circuits should not be repeated, as this can cause problems with part quality, as deformation.
Having a mold maker with the right approach is vital when molds are made with tight tolerances such as moulds. The stack mold maker must be able to communicate the benefits of stack moulds and dispel misconceptions.
What's more, if you are thinking of buying plastic injection molds used, then a good mold maker must also be able to advise you on the current condition before purchase. Molds used often need repair work in order to produce quality parts. Thus, the potential costs of repair are known before buying.
How a mold maker plastic injection works to get the right approach?
Start by taking the time to learn about transformation and understanding the everyday problems faced by molders, problems such as hot runner mold. When these problems are included by the manufacturer of molds that naturally look out for potential problems arising from poor casting part and mold design before cutting steel.
This can only strengthen the relationship and communicate the commitment to project success molding.
Prices
Pricing mold is usually the first test in a new project and for good reason. The lower the price the faster the recovery period which means you can start making a profit before.
However, be careful as there are hidden costs associated with buying a cheap injection mold - especially from low-cost countries ( LCC).
The price of the molds Lacks can be up to lower the molds manufactured in Western countries like Australia 70 %.
Initially this may seem very attractive, but the real cost should be calculated over a period of time, in which case you're likely to find that there was no saving.
In fact, it will probably cost money, because of quality problems and the ongoing slow cycle time.
A common story in Australia is where injection molders buy new molds cost of a CDL just to find one or more of the following:
- Slow cycle time
- Poor quality part
- Constant production interruptions due to difficulties ejection
These issues require constant attention so any cost savings in the initial purchase price are quickly eliminated.
So in the end you get what you pay for.
There are many good manufacturers of plastic injection molds in Lacks, just make sure you spend time to find the right one for you.
Balance between price and quality. Do your research and pay a little more to get a mold that will produce plastic parts of consistent quality.
Delivery
The delivery is critical to get parts to market on time. When the mold is delivered on time the molder can start making money and meet the production needs of the customer.
No associated with delays in delivery pressure, because there are no customers the parts you have no more demanding.
A good manufacturer of plastic injection molds will be able to meet all deadlines , regardless of your workload if you have the leadership and proper management.
Mold reliability
If a mold maker can build a template with the right materials, heat treatment, corrosion protection and machining tolerances then everything will run smoothly during its intended life, provided it is properly maintained.
The mold should produce quality parts correct cycle time without interruptions due to the difficulty of removal.
There should be no need for a shaping of spending time, energy and money troubleshooting and repair of a mold. Employees must be free to work on tasks that make major money.
Manufacturing techniques of design parts, equipment selection part, mold design, mold processing and should all be taken into account when making a mold that is reliable.
That is why constant communication between molder and mold maker is essential for success.